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Unwrapping What’s Next in Bioprocessing: How Sartorius Is Simplifying Process Intensification


As the year draws to a close, many in the biopharmaceutical world are reflecting on how far innovation has come—and how much faster it needs to move. The industry is under constant pressure to produce more medicines, more efficiently, while keeping costs low and quality uncompromised. It’s a challenge that calls for new ways of thinking—and new ways of manufacturing.

That’s why Sartorius is inviting life science professionals to join our virtual event, Unwrapping Process Intensification, on December 3, 2025. This event offers an inside look at the technologies, insights, and expert guidance helping companies simplify their workflows, scale faster, and stay ahead of the curve in biomanufacturing.

Don’t miss this opportunity to unwrap what’s next in bioprocessing.

Intensify to Simplify

In the simplest terms, process intensification (PI) is about doing more with less. By rethinking how upstream and downstream operations connect, manufacturers can dramatically increase throughput, shrink their facility footprint, and improve sustainability, all while maintaining or even enhancing product quality.

Sartorius calls this “turning complexity into clarity.” Through advanced bioprocess design and digital tools, PI enables scientists and engineers to transform bottlenecks into breakthroughs. In fact, companies implementing intensified processes have achieved up to a tenfold increase in throughput and a two- to three-fold boost in annual manufacturing capacity without changing their facility size.

These results stem from an end-to-end strategy: perfusion-enabled bioreactors for upstream efficiency, continuous and membrane-based chromatography for faster downstream purification, and smart analytics to connect it all. PI is no longer a distant ideal. It’s a practical, data-driven way to make biomanufacturing leaner, faster, and smarter.

Learn more on our website.

A Smarter, Faster, More Connected Future

The pace of innovation in biologics, cell and gene therapy, and next-generation vaccines demands flexibility. Whether designing a new facility or optimizing an existing one, Sartorius helps companies modernize operations with single-use technologies, modular downstream systems, and digital twins that simulate and optimize performance in real time.

By integrating these technologies, manufacturers can:

  • Cut their facility footprint by more than 50 percent

  • Shorten timelines by up to 80 percent

  • Lower cost of goods to under $50 per gram of final antibody


That combination of economic and operational impact gives organizations the freedom to invest in what matters most—scientific discovery and patient access.

Expert Insights and Virtual Experiences

The Unwrapping Process Intensification virtual event brings these ideas to life in an engaging, festive format that reflects the season of discovery.

Attendees will:

  • Gain expert insights from Sartorius’ cell line development and chromatography teams

  • Join a virtual tour of perfusion-enabled bioreactor systems

  • Explore smart decision tools for upstream and downstream intensification

  • Enjoy an interactive chocolate-tasting experience with a Sartorius gift box*


The 90-minute session will combine thought-provoking presentations with practical demonstrations that show exactly how intensified bioprocessing can simplify everyday lab and manufacturing challenges.

*Gift box availability is limited; geographic restrictions apply.


Turning Obstacles Into Outcomes


Sartorius provides customers with the tools and consultancy services they need to make intensification achievable. With Umetrics® Suite data-analytics software, companies can model their processes, predict the impact of parameter adjustments, and make smarter decisions faster. Meanwhile, Sartorius’ global network of field application specialists and engineering consultants offers hands-on guidance to help organizations design, validate, and scale their intensified processes with confidence.

This blend of expertise and technology ensures that PI implementation isn’t just a theoretical goal—it’s a repeatable success story that builds a foundation for future innovation.

Join the Conversation — and the Celebration


 

As the biopharma industry prepares for another year of growth and transformation, Sartorius invites you to take part in this special year-end virtual event. Unwrapping Process Intensification is more than a learning session, it’s a chance to connect with peers, exchange ideas, and see firsthand how a simpler, more efficient approach can accelerate your path to market.

Don’t miss this opportunity to unwrap what’s next in bioprocessing.

By intensifying processes, connecting technologies, and empowering people, Sartorius is helping life science innovators simplify progress, and bring better therapies to patients, faster.





 


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